φ800 cradle five-axis processing centre, efficient five-axis processing centre, cnc five-axis digital processing centre factory
Parameters for the five-axis processing centre:
φ 800-axis processing centre
Guidelines for the selection of five-axis processing centres
Core thinking:First, look at the processor, then choose the machine bed structure, then match the itinerary, accuracy, main axis, and finally consider the cost, the dimensions, do not blindly pursue large specifications and configurations. Combined with our hdc-f5 cradle five-axis series。
First step: selection of five-axis structural types based on the characteristics of the work (most important)
It's common for five axes, three structures, and there's a big difference between the applicable scenes
Cradle five axis (hdc-f5, category a swing + c turn)
Suitable: small and medium-sized boxes, leaf wheels, moulds, medical devices, new energy valves; work of small and medium weight。
Advantages: strongness, repositioning precision, value for moneyBatch precision; i. E., the surface size is limited and the diameter of the work items cannot exceed that of the table. Not suitable: too long, too large。
Corresponder type: hdc 400f5/500f5/600f5/800f5, plate 400 ~ 800mm, suitable for most precision parts and moulds。
Top five
Suitable: large-sized, large-scale moulds, heavy. Disadvantages: weak rigidity over the cradle, weak retort capacity and higher prices。
Heads up + cradle 5
Fit: complex, large, high-quality aviation. Disadvantages: high prices, high maintenance costs and low use of general processing plants。
A word of choice:Small, complex baskets, large moulds, super-high and complex aerial components, complex five axes。
Ii. Step 2: determination of itinerary and table specifications
Xyz processWork is long and wide, with 50-100 mm safety margin on each side, avoiding interference with the suit and the kit。
Hdc 400f5: process 600x650x500 suitable for small parts, medical supplies, small leaf wheels
Hdc500f5: process 700x800x550 generic blast, moulds, small pieces of new energy
Hdc600f5: process 800x9000x600 medium shell, car lamp model, small pieces in aviation
Hdc800f5: process 900 x 1000 x 650
Working desktop diameter: project + the outer round of the suit must be smaller than the working table. Hdc-f5 sides 400 ~ 800 mm。
A-axis swing angleHdc-f5 is -30° ~110°, most of the buttons and tilts are sufficient; if the work has a large angle rebut, the swing range needs to be confirmed。
Iii. Step 3: matching the main axis parameters (decision cutting capacity)
Main axis turn speed
Processed aluminium, plastics, moulds: high turn speed, 10,000-20000; hdc-f5 standard 50-12000r/min, fully adequate aluminium, moulds。
Processed steel, cast iron retraction: priority low turn speed, big twist main axis。
Main axis power
7. 5/1 kw: hdc 400/500/600f5, aluminium, small and medium-sized moulds for conventional cutting
11/15kw: hdc 800f5, steel cutting, larger pieces of work, greater twist。
Main cone hole: bt40 is market-based, multi-choice and cheap spare parts, hdc-f5 standard bt40-150。
Iv. Step 4: precision (in terms of product requirements)
Normal moulds, new energy structures: the standard precision type is sufficient for mass production。
Medical implants, aviation spare parts: higher positioning precision is required, repeat positioning precision is required, selection of the mixer ruler is required。
Priority distinction: positioning accuracy is the position where the machine bed can be locatedRepeated positioning precision is the key to mass production consistencyIt is important that factories of scale focus on this indicator。
V. Step 5: control systems, supporting options
SystemMainstream haenaco, siemens。
Hana: it's stable, easy to learn, market masters are familiar, easy to sell, molds, generic machine processing are most common。
Siemens: it's got a lot of face-to-face computing, and complex flight wheels are preferred。
Optional configuration: blade storage capacity, raster ruler, cooling, automatic discharge, oil mist collector。
Batch production recommended mix: large capacity slash bank + scrapner, reduction of manual change of knives, cleaning of iron crumbs and long unmanned processing。
Vi. Step vi: assessing the cost of use, after sale, points for pit avoidance
Work weight: the cradle table is loaded, the package + the total load cannot exceed the load on the table, otherwise it affects accuracy and life。
Workshop conditionsFive axes are required for ambient temperatures, foundations, and precision workshops recommend constant temperatures。
Transport capacityFive axes are more complex than three axes, and preference is given to local, after-sale, training-supported plants. Buy the machine bed backProgramming training, flight training are key to the landing of large-scale plantsI don't know。
Don't overselectMany customers buy large, high-specified configurations blindly, with only 300 mm of work, but 800 machines, idle equipment and waste of money。
Quick selection control table
Table
φ800 cradle five-axis processing centre, efficient five-axis processing centre, cnc five-axis digital processing centre factory
Cradle five-axis processing centre effect map:
