It should be clear to all those who have been produced with needles or oral fluids that bottle washing and drying are linked. A lot of people who have just been in contact feel that the bottles are washed in there and put them straight into the oven. But when it's done, it's done, and it's washed clean, and if you get into the oven with bottled water, it's not only slow, expensive, but also easy to leave a circle of water stains。
The small length of the bottle, the small mouth of the silin bottle, and the large volume of the oral fluid bottle are important to rationalize the wash and baking chain, focusing on how to minimize the water from the forward process and the wind from the back。
I. Where does it actually get stuck
It's getting harder to get in the oven with light water. The bottle had just been washed, and the inner wall was full of beads, and some of the bottles contained water. In the case of this state of direct propulsion drying equipment, the contents of the boxes are immediately wet. The heat is entirely used to evaporate these open water, not only to consume electricity, but also to drain it clean, and the surface of the glass is prone to water stains and the back is difficult to process。
The bottle is structured differently and the hot wind leaves a dead end. The silin bottle is small, like a deep well, and the hot wind is hard to pour directly to the bottom; the arctic bottles are stacked and the intermediate bottles are blocked. If it's just the temperature in the oven, it's often the skin of the hand, and there's water in it。
Change batch to bottle, make it cumbersome. A change in the height and calibre of today's liquid wash vials, with a change of 1 ml argon vial tomorrow, would take half a day if the equipment were to fit in a narrow range。
Ii. Fitness in the scenery of washing equipment
To get this line straight, it's usually multifunctionalBottlewasherWe're going to work with a hot wind cycle。
The problem of “water” is solved first: the scavenging and drying of bottles。
The multi-purpose bottling machine was equipped with two water tanks, which were rinsed with bottles and rinsed both inside and outside. One of the more practical aspects is its water-throwing function. After the wash, the water inside and on the surface of the bottle is thrown out of the corks with a rotor cage. The drying time can be significantly reduced by entering the oven with a small amount of moisture. And it can adapt to different heights of bottle sizes and be relatively convenient to change specifications。
Resolving the issue of "wind": mandatory ventilation and subwinding of ovens。
In response to a question about the small mouth of the sillin bottle and the denseness of the bottle, the hot wind cycle ovens use the wind machine to force the hot wind to circulate inside them. The key is the truncable panel inside. Operators can use the density of the bottle to move the panel manually and push the hot wind to the hardest corner. Consistency with temperature self-control and control of temperature differentials in a smaller range ensures both dry penetration and avoids the sudden bursting of glass。
Iii. Selected references
The configuration of the baking line depends on how it works. The front end washes quickly and the back end drys the capacity. Macrobrewers are combined with ovens to cover different batch processing needs. Specific parameters are as follows:
Item
Macro-dhx-ii multi-purpose bottlewasher
Magnificent gg-4 hot wind cycle oven
Macro hg-6 hot wind cycle oven
Applies bottle/material
Height 30-120 mm water injection bottles, oral liquid bottles, silin bottles, etc
All kinds of materials are generally dry
All kinds of materials are generally dry
Production capacity/dry quantity
7000-12000 bottles per hour
8kg per dry
12kg per dry
Core functions/characters
Crude-cleaning double-water tanks, internal and external cleaning, bottled and water dumped
We can split the panel, the temperature difference ± 2°c, the closed cycle
We can split the panel, the temperature difference ± 2°c, the closed cycle
Baking disk configuration / volume
4 bakers / 0. 06m3
6 bakers / 0. 09m3
Use of vigilance
It's important to use the water dump function after washing. Don't count on the ovens to dry up. Swinging in a bottlewasher for a while, emptying the water, making the oven light and the water stains much less。
Antenna and silent bottles go in front of the oven, reverse or tilt as much as possible. The water flows through the mouth of the bottle and the hot wind goes through the cracks。
According to the set-down panel. Every time the oven was full, the angle of the panel was smoothed. If you feel that a layer of bottles is drying slowly, you turn the wind towards that layer。
Keep an eye on the water quality. The last water purified or injected will be more bright when dryed and less susceptible to water residue。
The freshly washed bottles are low, and when they start baking, give them a little bit warmer, and when the case warms up, the bottle adapts, then the temperature rises to a given value, which reduces the fried bottles。
Summary
The logic of a smooth baking line is simple: the front end is clean and dry, the back wind is right and the temperature is steady. The filter removes the lucid water, drys it in the oven, and sets it together so that the bottle can enter the filling room in a clean and clean manner。
When choosing the type, account for the machine's capacity and select a dryer and a baker that matches the number of dishes. Take your own bottle and try the machine, if you can, to see how clean it is, to see if it's dry and dry. Chang shaun has been in the field of deep-farming pharmaceutical equipment in hunan for many years, providing equipment counselling and test machine testing services with direct access to specific configuration parameters where needed。
(this paper is based on a glass cleaning and drying process. The logic and operational elements of a combination of a broom cleaner and a hot wind cycle oven are provided for reference purposes only. For specific types, please combine the actual bottle, batch and site conditions of the enterprise
